1. What is MOSIS? 1.1. Introduction The MOSIS Service is a prototyping service offering fast-turnaround standard cell and full-custom VLSI circuit development at very low cost. Designs are combined on a single wafer fabrication run. Therefore, instead of paying for an entire wafer lot costing between $50,000 and $80,000, MOSIS users only pay for the percentage of silicon that they use, which can be as low as $400. For many designers, the ease of access, quick turnaround and cost-effectiveness have afforded opportunities for frequent prototype iterations that, without MOSIS, might not even have been considered. 1.2. State-of-the-Art Technologies Wafer fabrication runs are scheduled on a regular basis for 2.0, 1.6, and 1.2 micron double metal CMOS/Bulk technologies and for Gallium Arsenide. A CMOS/Bulk double poly capacitor option for analog design is also available. The MOSIS vendor-base includes multiple fabricators for all technologies, and prototyping is alternated between them. Several sets of design rules are supported, allowing designs done to MOSIS' own public domain scalable rules, a set of DoD-developed scalable rules, and a fabricator's own rules to be combined on the same wafer fabrication run. The scalable CMOS rules allow designers to move from 2.0 to 1.6 and 1.2 micron technologies. Those who wish to design for a multivendor-base using the MOSIS scalable rules have the benefit of not being tied to a particular vendor, which allows direct comparison of vendor turnaround, yield and cost. After prototyping, they can choose among vendors for production. Other designers prefer to work with a particular vendor e.g., in order to utilize that vendor's design tools. MOSIS offers the option of selecting which fabricator a design will go to. MOSIS distributes a DoD-developed standard cell library (2.0 and 1.2 micron). CAD vendor support is in development for this (CMOSN) library. 1.3. How MOSIS Works MOSIS users request information from MOSIS on authorization, technologies and schedules, submitting their layout geometry in digital format on magnetic tape or via electronic mail. Within weeks, MOSIS delivers a set of bonded and packaged integrated circuits to users, which contain the design exactly as submitted to MOSIS (see the illustration at the end of this chapter). MOSIS merges designs submitted from different organizations onto one multiproject wafer (see photographs at the end of this chapter). Projects from the same organization can also be grouped onto one chip, called a multiproject-chip. MOSIS will fabricate a design on the next available run of the requested technology, according to a published fabrication schedule. MOSIS checks for correct syntax upon receipt of the layout geometry but does not validate designs. After aggregating projects for a particular run, MOSIS writes tapes and sends them to the maskmaker for E-beam phototooling. Masks are then delivered to MOSIS for inspection and subsequently forwarded to the appropriate fabrication line. 1.4. Quality Control Mask vendors are required to do an automated inspection and masks are bought against industry defet density specifications. MOSIS runs its own process monitor as well as a yield monitor on every run, buying wafers against parametric specifications that are checked by both the vendor and MOSIS. Information obtained from the yield monitor is maintained in statistical control charts to help select vendors and to continuously monitor vendor quality. Once probed and accepted, the selected wafers are sent to a packager for assembly. Chips are wire-bonded according to either a standard MOSIS bonding map or one designed by the user. MOSIS packagers are qualified on the basis of bond pull tests and must follow strict static electricity control procedures in handling user's projects. MOSIS requires that its packaging vendors meet industry visual inspection criteria. Packaged parts are sent to MOSIS users with process parametric data and SPICE simulation parameters from their particular wafer lot. 1.5. Background MOSIS is an acronym for MOS Implementation System. The MOSIS Service, begun in 1980, provides fabrication services to government contractors, agencies and university classes under the sponsorship of the Defense Advanced Research Projects Agency (DARPA) with assistance from the National Science Foundation (NSF). The MOSIS user-base was initially primarily university and government users. However, MOSIS' success in serving this group of users led, in recent years, to a natural expansion into the industrial sector, with a rapidly growing use of MOSIS by commercial companies. MOSIS foundries have also taken advantage of the frequent prototype runs for their own needs as well as those of their clients. MOSIS is located at the Information Sciences Institute of the University of Southern California (USC/ISI) in Marina del Rey, California. Table of Contents 1. What is MOSIS? 1 1.1. Introduction 1 1.2. State-of-the-Art Technologies 1 1.3. How MOSIS Works 1 1.4. Quality Control 1 1.5. Background 1